After modeling the space, I started exploring different sorts of layouts for the workbench.

My initial plan was to have one bench with sliding tops that could be set up as infeed and outfeed tables for smaller carts with larger tools, but I decided the complexity was unnecessary and I decided to just build two workbenches. That would allow me to roll them around instead of having to lift or slide heavy panels.

I decided to use both dog holes and tracks. The dog holes can provide very strong clamping, while the tracks give a lot more positioning flexibility.

In addition, I decided to mount bubble levels in the top of each bench to make it easier to level them after repositioning.

One of the two would also get a router elevator at the cost of reduced tool drawer capacity.

I built the LED array first to make everything that came after it easier.

The tube framing, salvaged LED panels, and 3D-printed clips came together quickly, and I got it up and running.

I decided to mount the pegboards to MDF panels because I rent and wanted to keep the number of holes I drilled into the walls as low as possible.

I found OTS pegboard racks for my power tools, Akro bins, and paper towels, but I couldn’t find any for small tools that I liked, so I designed and printed my own.

I tried to get almost all of my tools stowed securely before I started cutting all the frame components.

I didn’t have access to a mill, so I created this jig to make it easier to counterbore pockets for fasteners on my drill press.

It had the added advantage of connecting to my dust extractor and managed to suck up most of the aluminum chips.

Once I had all the components cut to length, tapped, and counterbored, the frames came together quickly.

I used my Shaper Origin to cut all the pockets and dog holes. It’s an incredible tool and a huge upgrade over the UJK parf guide jig I’d used for this in the past.

After I got the first frame up and running, I took a moment to test some of the bench’s work-holding options.

Future Tasks:

Install aluminum rails in work surfaces.

Finish the drawers and side panels.

Finish the downdraft cabinet for the router elevator